Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

For inquiries or more information, please contact us at info@intellex.com.

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Expert Details

Fiber Reinforced Composites, Bio-Based Materials, Phenolic Resin Technology

ID: 724166 New Jersey, USA

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Expert is very knowledgeable in composite materials involving a reinforcing fiber [such as E and S glass], Carbon Fiber, and Organic fiber such as Aramid and organic matrix resins based on thermosetting and thermoplastic resins with the TS resins being polyesters, vinyl esters, epoxies, phenolics, BMI and cyanate esters while PP, PEEK, and PPS are the TP resins. He is particularly knowledgeable in epoxy, phenolic and cyanate ester resins used in many structural and flame retardant composites. He provides guidelines/recommendations related to the many composite features.

He is aware of composite challenges like material/component costs, many matrix resins are combustible/flammable; some porosity/void content, relatively new material (~ 50 years) compared with wood, metals, glass and the limited knowledge of composites by many designers. Composites uses are in market areas such as transportation, construction, marine, anticorrosion, electrical/electronic, consumer goods, appliances, aircraft, and miscellaneous. He has been engaged in filament wound gas containment tanks, fire resistant components like filament wound deluge pipe and pultruded flame resistant decking for oilfield offshore platforms, some work in golf club shafts and tennis rackets. He has consulted in the areas of aircraft interiors involving paneling, honeycomb, cargo liners, prepreg, rocket nozzles and nozzle insulation. He is familiar with many processes that are used to fabricate composites such as hand lay-up, prepreg, sheet molding compound, filament winding, pultrusion, and resin transfer molding (RTM). He is involved in a selective laser-sintering program for rapid prototyping/rapid manufacturing requiring FR polymers as well as high Tg resins.

He is actively involved in Bio-Mass materials, especially lignin, and their transformation into organic solvents, use of natural fibers in FRP materials, bio-based phenol from bio-mass, lignin modified phenolic resins, and use of natural phenolic materials such as cashew, tannin, and lignin.
He assisted a Biomaterials company in developing marketing/technical strategy for lignin as a partial phenol replacement in phenolic resins, as a potential carbon fiber precursor, and reinforcing agent in thermoplastic and rubber resins.


During his industrial career and to date, he has expertise in phenolic resin chemistry from raw material components, resin manufacture, resin formulation, and many end use applications. His knowledge of phenolics extends to other closely related F based resins such as urea/F and melamine/F resins and their respective uses. He also has worked with epoxies, cyanate esters, and non-formaldehyde cured phenolics involving the development of formulations, fabrication and cure/post cure conditions. He provides suggestions required in handling phenolic resins (perishability and hazards), phenolic workshops for technical phenolic R & D staff, phenolic overviews for business and market strategy.

He is involved in Nanotechnology to develop selected nanomodified TS and TP resins to incorporate them into fiber reinforced composites for multi-functional benefits. Nanoparticles such as nanoclay, nanosilica, carbon nanofibers, single and single/multi-wall carbon nanotubes, POSS, nano-SiC particles and whiskers are used in most of his programs. Novel flame retardant TP resins are being developed by nano-modification of resins accompanied by synergists.

Education

Year Degree Subject Institution
Year: 1962 Degree: Ph.D. Subject: Organic Chemistry Institution: Notre Dame University
Year: 1956 Degree: BS Subject: Chemistry Institution: St. John Fisher College

Work History

Years Employer Title Department
Years: 2000 to Present Employer: Undisclosed Title: Chief Scientist Department:
Responsibilities:
He is chief scientist involved in writing proposals for SBIR/STTR U.S. Government funded research as well as commercial companies.
Years Employer Title Department
Years: 1978 to Present Employer: Undisclosed Title: President Department:
Responsibilities:
He is actively engaged in Nanotechnology, Fiber reinforced composites, resin matrix systems, and bio-based resins and fibers.
Years Employer Title Department
Years: 1964 to 1978 Employer: Union Carbide Corporation Title: Research Scientist Department:
Responsibilities:
He was involved in a variety of R&D programs with the last being involved in Phenolic Technology. He was International Technology Manager for Phenolic Business Center and travelled to all Carbide Phenolic joint ventures.

International Experience

Years Country / Region Summary
Years: 2007 to Present Country / Region: South America Summary: He is involved in provide technical assistance in Phenolic Chemistry.
Years: 2001 to 2003 Country / Region: France and Austria Summary: Technical assistance in Phenolic Chemistry.
Years: 1992 to 2000 Country / Region: Germany Summary: Assist in Epoxy and Phenolic Chemistry/Applications
Years: 2002 to 2002 Country / Region: Italy Summary: Water based materials for decorative laminates
Years: 1993 to 1994 Country / Region: Taiwan Summary: Fiber reinforced composites, honeycomb, resin matrix systems

Career Accomplishments

Associations / Societies
He is a SAMPE Fellow of the SAMPE Technical Society and a member of the American Chemical Society.
Professional Appointments
Member of ASM, Engineering Materials Achievement Award Selection Committee
Member of Scientific Advisory Committee, Alfred University
Member of Scientific Advisory Committee, Texas State University
Publications and Patents Summary
He has published 4 books (3 on Phenolic Chemistry, other Advance Composites), 2 book chapters (nanotechnology and Phenolic chemistry) over 50 publications, 1 US patent application, 12 US patents, Many technical presentations, workshops, tutorials.

Additional Experience

Expert Witness Experience
Expert witness phenolic resin technology
Training / Seminars
1) Tutorial on Nanotechnology delivered to many SAMPE conferences
2) Tutorial on Resin Matrix Systems delivered to SAMPE conferences prior to Nanotechnology topic
Workshops on Phenolic and Epoxy Resin Technology
Vendor Selection
Large number of vendors have been contacted from large companies like Dupont to small companies involved in thermoplastic and thermosetting resins, fibers, additives, nanomaterials, flame retardants, testing, analyses, SLS materials.
Marketing Experience
Experience in floral, orthotic insulation foams for the consumer markets, phenolic and epoxy resins marketing.

Fields of Expertise

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