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Vehicle Engineering, Design, Development and Testing, Manufacture Engineering, Automotive Industry
Expert spent over 33 years in engineering for General Motors, his last 17 years as the Engineering Director. The Engineering Director is responsible for the entire automobile, its design, manufacture, cost, reliability, and safe performance in the hands of the…
Management, New Product Development, and Plant Relocation and Startup
As part of top management's efforts to maximize revenue, growth and profitability, Expert has applied over 35 years of business, engineering and manufacturing expertise to provide cost effective solutions across a wide-range of industries. Expert maintains that it all starts…
Plastics Recycling and Life Cycle Analysis
Expert has been involved with PET bottle resin since leading the Eastman Chemical commercialization team on the product (Eastman then the world's largest producer of PET bottle resins). He is well acquainted with all the commercial PET bottle formulations and…
Electrical Connectors
Expert has applied his physics background to generate a fundamental understanding of temperature generation and material transport in electrical contact spots (a-spots) in bulk electrical interfaces. Over 25 years, his research showed that 1) Sintering effects occur in a-spots even…
Alpha Olefins, Primary Alcohols, Lubricant Additives
Having 10 years of experience with alpha olefins, Expert has a thorough understanding of all aspects of the product, including technology, process, manufacturing, economics, applications, and markets. Expert was intimately involved in process improvement, troubleshooting, operations, new process development, cost…
Olefin Polyolefins Catalysis
Expert has worked in the development of commercial Ziegler-Natta catalysts since 1972, initially at Stauffer Chemical (now Akzo), and later at Amoco Chemical. He is the principal investigator in the commercialization of the CD catalyst. He led this effort from…
Fuel Cell Manufacturing
Expert has been developing chemical process technology for industrial materials and chemical firms for over 14 years. He has developed several novel chemical processes, including those for synthesis of advanced ceramic powders, pigments, and a wide range of inorganic materials.…
Metal Casting, Aluminum
Expert has over 25 years of experience with tooling design, casting methods, cast product design, machining initialization, and manufacturing methods. His expertise includes aluminum solidification and heat treatment, x-ray analysis and related physical properties, and aluminum corrosion protective coatings. Expert…
Product Design and Manufacturing, Materials, Fastening and Joining, Consumer Product and Safety
Expert was responsible, as a project engineer, for the origination of four product lines that have achieved No.1 with Consumer Reports, plus a significant contributor to others. Clients have ranged from start-ups to Kirby, Stratasys, Black & Decker, Toro, Andersen…
Fact-Based Problem Solving: DoE, Taguchi, ISO 9002, Weibull, Manufacturing Cost Control, Design
Expert is concerned with controlling manufacturing costs and improving product quality through fact-based decisions, including design of experiments, statistical process control, and similar techniques. His A2Q Method(TM) was used to simultaneously develop a new heat exchanger and the production procedures…