Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

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Expert Details

Polymer Foam Process & Materials

ID: 107751 New York, USA

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Expert is an Adjunct Professor in the Packaging Science Department at the Rochester Institute of Technology where he teaches plastics processing and research methods. He has extensive experience with the extrusion and thermoforming of cellular plastics, especially polystyrene foam. He is knowledgeable of the polystyrene resin degradation impact on foam properties and the shear rate viscosity data for polystyrene blowing agent mixtures. He is familiar with product design and prototype development and can assist with equipment procurement. Expert can supply and set up laboratory equipment for the characterization of foam sheet and products including cell size, orientation, and open cell content.

Expert has conducted fundamental studies of properties related to process variables. He developed a process for production of tough and flexible meat trays. Expert is proficient with developing tests to study cell size, volatile content, orientation, and mechanical properties. He managed the development of a unique recycling system based on thermal densification. He can help with manufacturing cost estimates and competitive product testing. Expert managed the implementation of McDonald's foam product containers. He is knowledgeable of the foam market (including institutional and consumer segments), plant design, start-up and safety requirements, emission (VOC) studies, microwave applications of foam products, and tooling design and fabrication. He has applied statistical process control, design of experiments, process capability studies, and quality criteria and test methods to polymer foam processes. Expert has access to a 3 1/2" by 4 1/2" foam extrusion line and can supply foam sheet samples and conduct developmental projects. He can also supply prototype tooling and semi-commercial quantities of products for early market testing.

Expert is experienced in developing new plastic products. This includes trash bags (he developed 2-ply and cinch sak products for Hefty), food product containers, and TFPP microwaveable product containers. He has conducted fitness-for-use customer interviews, developed a system for screening new product ideas, and has strong technical-marketing skills. His vendor contacts enable Expert to obtain semi-commercial quantities of new products. Because of his strong project management background, he can deliver management presentations related to manufacturing costs, capital requirements, and methods to reduce time-to-market. Expert has assisted in the development of a modified atmosphere packaging system (machine and packaging material) to extend the shelf life of fresh cut red meat.

Expert has experience with low-cost thermoforming tooling and thermoforming productivity improvements. He led the development of a unique steam operated thermoformer for polystyrene foam and of a new Irwin thermoformer that yielded a 50% productivity improvement for OPS. He has used laboratory equipment to test full-scale production methods.


Year Degree Subject Institution
Year: 1969 Degree: PhD Subject: Polymer Chemistry Institution: Brooklyn Polytechnic Institute
Year: 1964 Degree: BS Subject: Chemistry Institution: St. Peters College

Work History

Years Employer Title Department
Years: 1994 to Present Employer: Undisclosed Title: Principal Department:
Available upon request.
Years Employer Title Department
Years: 1969 to 1994 Employer: Mobil Chemical Company Title: Department:
He worked in capacities from Research Chemist through Manager of New Business Development.

Government Experience

Years Agency Role Description
Years: 1998 to 2000 Agency: NAVY DEPT. Role: CONSULTANT Description: MATERIAL AND PROCESS DVELOPMENT

International Experience

Years Country / Region Summary

Career Accomplishments

Associations / Societies
Expert is a member of the American Chemical Society, the New York Academy of Sciences, the Institute of Packaging Professionals, and the Society of Plastics Engineers.
Awards / Recognition
He has received three Mobil Technical Excellence Awards.
Publications and Patents Summary
Expert has 18 patents and 10 publications.

Fields of Expertise

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