Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

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Expert Details

Plastic Injection Mold Design and Troubleshooting

ID: 722825 Iowa, USA

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Expert C. Expert has 50 years experience in the plastic injection mold design and build industry. He has led mold manufacturing operations in Phoenix, Arizona, Chicago, Illinois, and Detroit, Michigan areas as well as US collaboration in Singapore. High-cavitation, high-volume consumables are a strong suit f. Critiquing customer component designs for manufacturability is also an area of his expertise.

Expert is well known among engineers for major medical corporations for his expertise in plastic injection mold design. He has much experience in critiquing high cavitation, high volume, fast cycling, runnerless molds. He is also skilled in designing for low maintenance.

Expert is a nationally recognized expert in mold manufacturing and is listed as inventor on a patent for fully automating mold insert manufacturing. He
orchestrated the design/building of cell #1 of the Mega-Cell in Buffalo Grove, IL. He has been invited to speak nationally on the subject. Multiple
articles have been published on the project. Expert wrote a full-length book on mold information and identification, which has been taught at the
University of Massachusetts at Lowell, TMA in Chicago, and Singapore Polytechnics.

Expert spent time initiating automation at a prominent prototyping company in Michigan. Expert is sole consultant for a California company recently featured in a prominent industry periodical.


Year Degree Subject Institution
Year: 2005 Degree: None Subject: Tooling Engineering Institution: None

Work History

Years Employer Title Department
Years: 2004 to 2011 Employer: (Eponymous) Consulting Title: President Department:
Expert is responsible for all aspects of the business.
Years Employer Title Department
Years: 1998 to 2004 Employer: The Tech Group Title: Director Department: Tooling Engineering
He was responsible for developing automated mold manufacturing both in the U.S. and in Singapore operations. He was the primary troubleshooter for mold issues in all North America plants. He has three patents registered with the USPTO.
Years Employer Title Department
Years: 1981 to 1997 Employer: Tech Mold Title: General Manager Department: Tooling
Expert was responsible for all aspects of productivity for Tech Mold. He initiated an apprenticeship program and installed robotics.
Years Employer Title Department
Years: 2011 to 2014 Employer: Rexam/Berry Plastics Title: Business Unit Leader Department: Mold Manufacturing Unit
Responsible for P/L and all aspects of the operation, from sales to Program management to mold design/manufacturing. Created Mega-Cell automation on site.
Years Employer Title Department
Years: 2014 to 2016 Employer: Matrix 4 Title: Director Tooling/Engeering Department: Molding operation
Revised assembly areas for productivity, analyzed transfer tooling, coordinated new tooling needs, troubleshooting for molding issues

International Experience

Years Country / Region Summary
Years: 1998 to 2004 Country / Region: Singapore Summary: Expert was responsible for mentoring the personnel of a prominent Singaporean mold company.

Career Accomplishments

Associations / Societies
Expert is a member of SPE.
Publications and Patents Summary
He has authored one publication, and has two registered patents and one process patent in the publication stage.

Additional Experience

Training / Seminars
Expert has taught classes based on the book he authored. He has given seminars on the people side of transitioning to automation.
Other Relevant Experience
Expert has troubleshot injection molds, and is experienced in designing molds for maximum productivity and minimum maintenance.

Fields of Expertise

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