Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

For inquiries or more information, please contact us at info@intellex.com.

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Expert Details

Metal Containers, Glass Containers, Beverage Packaging, Technology Development

ID: 724650 Colorado, USA

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Expert has filling process knowledge for carbonated beverages with Coors Brewing and with soft drink filling locations to lower package oxygen levels, improve product yield, decrease defects.

Engineering at Colorado State University. He has designed high speed packaging machinery and can body and can lid forming machinery that ultimately became available to the industry. He has directly managed chemists, chemical, electrical, structural, mechanical, optics, corrosion engineers to the completion of complex multi-discipline projects ranging from beverage packaging systems to federally funded research programs on aircraft icing, airport security, satellite lubrication systems, mechanical systems reliability.

He has managed the engineering functions for a large scale glass container manufacturing and bottle filling plants. He has worked with consumer research firms to develop appealing consumer packaging for beverage products that were readily manufacturable and environmentally sustainable. Led team to select glass container melting and forming technologies for a major glass plant rebuild.

Designed low cost metal efficient beverage containers whose total manufactured volume is greater than 400 billion units which have been filled by Coors, Anheuser-Busch, Coke and Pepsi. Cumulatively, the designs represented greater performance and lower cost than competitive designs saving customers millions of dollars in metal costs while providing fillers and consumers improved performance as measured by consumer complaint data.

Selected and specified from commercially available glass, folding carton, label, closure, carton supplies, the package components used for the national rollouts of Coors Light and Killians.

Researched plastic closures and containers for oxygen sensitive beverages as well as the manufacturing processes and costs. Researched the compatibility of hard to hold and retorted beverages with aluminum containers and internal coating system. Researched the factors contributing to rapid loss of beverage carbonation and gushing complaints by consumers.

He has researched beverage active package structures including oxygen absorbers. He specified the materials and developed the supply chain to support the national rollouts of Coors Light and Killians including primary package, closures, labels, folding cartons, carriers, corrugated, slip pallets. Developed light weight and strong aluminum beverage can designs. Assisted with the development of aluminum bottle manufacturing technologies.

He has designed components of bottle and aluminum can filling lines beverage filling lines (uncaser, packer, custom conveyors), 60 inch wide plastic slip pallet manufacturing line, contributed to the design of can and lid forming machinery (bodymaker, trimmer, necker, sequential forming dies).


Education

Year Degree Subject Institution
Year: 1982 Degree: MS Subject: Mineral Economics Institution: Colorado School of Mines
Year: 1970 Degree: BS Subject: Mechanical Engineering Institution: University of Toledo

Work History

Years Employer Title Department
Years: 1992 to 2008 Employer: Anheuser-Busch Packaging Group Title: VP, Director of Technical Development Department: Metal Container/Eagle Packaging/Longhorn Glass
Responsibilities:
Direct R&D of beverage container manufacturing and beverage compatibility. Develop specifications, audit suppliers
Years Employer Title Department
Years: 1989 to 1992 Employer: Miller Brewing Title: Packaging Innovation Manager Department: Quality Assurance
Responsibilities:
Identify beverage package innovation opportunities, develop with supplier teams
Years Employer Title Department
Years: 1986 to 1989 Employer: First Omega Group Title: Vice President Department:
Responsibilities:
Won 7 Federal small business innovation awards for aircraft and highway ice detection, lubricants for use in low earth orbit, predictive failure systems, screening of airport passengers
Years Employer Title Department
Years: 1971 to 1989 Employer: Adolph Coors Co Title: Manager Department: Engineering, R&D
Responsibilities:
Manage R&D and engineering of beverage can, glass bottle manufacture and fill, folding carton, filling, packaging, warehouse operations and design
Years Employer Title Department
Years: 1965 to 1971 Employer: Owens Illinois Title: , Research Tech, Batch and furnace engineer Department: Glass Container
Responsibilities:
Engineering of furnaces and glass raw materials processing, R&D of advanced glass forming processes

Career Accomplishments

Associations / Societies
SME, STLE, Glass Manufacturers Industry Council (GMIC)
Licenses / Certifications
Licensed Professional Engineer
Professional Appointments
CoChair GMIC Glass Strength (improvement) Steering Team
Awards / Recognition
7 Federal Small Business Innovation Awards
Publications and Patents Summary
7 patents, 3 pending - patents cited over 100 times in subsequent applications by others

Additional Experience

Training / Seminars
aluminum can manufacturing, metal forming tooling design
Vendor Selection
Audit manufacturing processes and quality systems of aluminum rolling mills, coating suppliers, equipment builders
Marketing Experience
Specialist in design and specification of aluminum beverage cans.
Other Relevant Experience
registered professional engineer

Fields of Expertise

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