Request Expert

Expert, a practicing consultant in the plastics field offers specific and customized solutions to the needs of the clients especially in the injection molding segment.
With more than 28 years of experience in the industry, having worked on global assignments all along, with in-depth knowledge from concept to reality and wide networking capabilities.
With his expertise in cost control methods and measures, he delivers customized formulas for operational efficiency.
He has been handling many projects in product development, productivity enhancement, energy savings structured creation of knowledge pool in big companies .
He imparts functional knowledge at all levels in the molding industry and raising levels of decision making capabilities at all levels.

He has designed function based training modules starting from machine operator through supervisory, managerial cadres apart from specific programs for tool designers and business owners.

He has the capability to train the managers for profitable process planning, decision making and implementation.

He teaches methodical approach on new product design and development of new business

He also trains buyers on effective supplier selection, qualification apart from successful procurement methodology at the right cost, quality and reliability.

He offers project assistance in the following areas.

a)Specific projects on New Product Development

b )Identify and reduce waste & improve productivity improve operational efficiency / Energy Efficiency

c) Global Supplier identification / selection / development

d) Improve Functional Awareness at all levels through continuous training programed

e )Developing KPIs for every function for effective performance assessment


A).He took total charge of a project in 2008-2009 for installing / commissioning a new factory for manufacturing PET preforms for water and CSD apart from closures starting from equipment selection techno-commercial negotiations plant lay out ( end to end ) that runs successfully and profitably .
B ) He took active part in a global project ( 2003 - 2004 ) in developing customers for the manufacture of BOPP laminated woven bags for food and pet- food packaging applications. This involves detailed involvement of developing the products to customer's specifications establishing process sytems and standards in the extrusion lamination printing and bag making lines .

C. He took charge of a project for establishing process standards by optimizing the process inputs and equipment design for thin walled packaging for a Malaysian customer . Earlier this process was running with lot of inconsistency and unacceptable rejection levels and scrap generation 2009-2010 :He has assisted a key customer who was supplying injection molded assemblies to a large volume liquor company . The product involved totally 16 identical molds ( 2 cavity each ) for the same part . The challenge was to get all 16 x 2 = 32 cavities produced from 16 machines same in terms of dimensional consistency and functional performance . These 32 parts do get assembled with containers from multi cavity molds . The permutation and combination of the cross cavity matching was enormous that posed the challenge of fitment and functional consistency . He streamlined a structured and disciplined molding process methodology with an acceptable operation window and established the process engineering standards .2001-2002:He was fully involved in a electrical switch manufacturing project with more than 100 designs in terms of machine, mold & material selection establishment of process parameters for successful productionizing . He also participated in implementing a structured trouble shooting methodology for the entire spectrum of molding for the switch molding project 2010-2012 He has handled many projects for improvement of operational efficiency that involves productivity improvement ( around 18 to 20 % ) which helped save significant investment costs on capital equipment and tools . Also this resulted in a enery saving of around 12 % a manpower reduction of 15 % and material saving of 5 % .2006-2007 :He has designed many customized screw designs for specific materials for effective high volume production with low rejects which had been a challenge to the molder . He has suggested appropriate changes in the tool design machine configuration and process design that helped the molder to come out of most of the process and quality related issues .