Expert Details
Heavy Chemicals, Plastics, Wasteless Processing
ID: 724390
India
Innovative contributions have fetched credentials from WORLDBANK, du Pont, Hooker, Tsukishima, Banco, and many more.
PROJECTS IMPLEMENTED (FEW)
PROJECT (LARGE SCALE / MEDIUM SCALE) FOR
Vegetable Oil Expulsion Unit M/s Banco Products (Tanzania) Ltd.,
Alkyd Resin Manufacturing Unit M/s Banco Products (Tanzania) Ltd.,
Expansion of Bleach Chemicals Preparation Unit World Bank Project (M/s SPM, E.A.)
Polyurethane (Flexible and Rigid) Products Unit A private entrepreneur at Kolkata.
Project Work on Mini Cement Plant A private entrepreneur at Kolkata, West Bengal
Hard Resin Ophthalmic Lenses Unit M/s Techtran Group, Hyderabad, A. P
Sodium based Chemicals Plant Modernization M/s Alkali Metals Ltd., Hyderabad
Natural Color Extraction Unit M/s Asian Herbex Ltd., Hyderabad
Continuous Bleach Liquor Preparation Unit M/s Rohtas Industries Ltd., Bihar
Mixed Acid Preparation Plant for Dynamite Unit M/s Biazzi & Company’s Unit at Dehradun, U. P
Adhesive from Wastes of Thermocol Items M/s Banco Products (Tanzania) Ltd., East Africa
Caffeine Manufacture from Tea Wastes A private entrepreneur at Kolkata, West Bengal
Domestic Coal from Wastes of Transformer Oil Unit M/s Universal Petrochemicals Ltd., Kolkata
Iso Propyl Chloro Formate Beneficiation Unit M/s Techtran Group, Hyderabad
Water Filtration cum Supply Systems M/s Ofsare Engineering Ltd., Coimbatore, Tamil Nadu
Sports Shoes Manufacturing Unit M/s New India Rubber Ltd., Kolkata
Project Work on 36 Agriculture Products M/s Industrial Development Bank of India
Canning Activities of Mushroom Processing M/s Techtran Agro Industries, Hyderabad.
Indigenized Raw Material for Camphor M/s Krystal Chemicals Ltd., Kolkata
ISO 9000, 14000, GMP, GLP, GHP, HACCP M/s Alkali Metals Ltd., Hyderabad
Operations of Chemical plants has been his forte. He was instrumental in efficient operations of plants making hazardous chemical, pharma ingredients, plastics, FMCG, Inorganic and Organic chemicals using old / state of the art technologies in India and abroad.
Some of the Organizations that approved and appreciated his contribution are:
WORLD BANK and M/s OCCIDENTAL CHEMICAL CORPORATION of U. S. A.
M/s BIAZZI, M/s INDUSTRIE OTTRICHE REUNITE and M/s VESIL of ITALY.
M/s INDUSTRIAL DEVELOPMENT BANK OF INDIA and M/s TATA of INDIA.
M/s BANCO PRODUCTS (TANZANIA) of EAST AFRICA.
M/s B A S F, M/ BAYER and M/s B.M.E. of GERMANY.
M/s TSUKISHIMA KIKAI CO. of JAPAN etc.
Commissioned the unit with ISO: 9000 certification in its 2nd year of inception.
Selected and trained the crew for a smooth Technology Transfer to grow the unit with a State of the Art Technology for the manufacture of FMCG product, in spite of aborted collaboration.
Played the pivotal role of an Ambassador of the firm at customer’s Unit at Germany (M/s BME), as a step to fulfill the challenge of meeting their Quality expectations.
Management of Planning, Production, Quality, Training, Maintenance and Technology Transfer.
Headed a team of Indian and East African Technological experts for advanced training in Membrane Technology at M/s Occidental Chemical Corporation Ltd., M/s Hooker and M/s Du Pont of U. S. A.
Active participation in Erection and Commissioning of sections of the Mill.
Commissioning of the Bleach Chemical Preparation Plant and its downstream sections along with M/s Tsukishima Kikai Co. Ltd., Japan and M/s Occidental Chemical Corporation, USA.
Implemented SAP - R2 in the Materials Management and Production Planning (Process Industries) Modules for World Bank.
Developed self interest and mastered ERP including required basic Info. Tech packages. Have done 2 SAP implementations, 1Oracle, 2 ERPs etc., Also a Technical Consultant. 32 yrs of functional expertise in multi disciplinary industries:
Expertise of 21 years in INFORMATION TECHNOLOGY, 6 years in SAP and ERP.
3 years as SAP Faculty.
2 years of experience in ABAP
6 years of experience in Project Implementation as SAP Techno Functional Expert for Paper, Fertilizer and Infrastructure Industries.
4 years of ERP implementation experience in Pharma Chemicals and Infrastructure Industries.
1 year of Oracle implementation experience in a major Construction / Infrastructure Organization.
31 years of Functional experience in industries of global spread, supported by appreciations from WORLDBANK and other Internationally reputed Organizations.
Taken the exercise of Implementing Oracle as a challenge and completed successfully
As a freelancer Consultant (Chemicals) has done the following projects Vegetable Oil Expulsion Unit M/s Banco Products (Tanzania) Ltd.,
Alkyd Resin Manufacturing Unit M/s Banco Products (Tanzania) Ltd.,
Expansion of Bleach Chemicals Preparation Unit World Bank Project (M/s SPM, E.A.)
Polyurethane (Flexible and Rigid) Products Unit A private entrepreneur at Kolkata.
Project Work on Mini Cement Plant A private entrepreneur at Kolkata, West Bengal
Hard Resin Ophthalmic Lenses Unit M/s Techtran Group, Hyderabad, A. P
Sodium based Chemicals Plant Modernization M/s Alkali Metals Ltd., Hyderabad
Natural Color Extraction Unit M/s Asian Herbex Ltd., Hyderabad
Continuous Bleach Liquor Preparation Unit M/s Rohtas Industries Ltd., Bihar
Mixed Acid Preparation Plant for Dynamite Unit M/s Biazzi & Company’s Unit at Dehradun, U. P
Adhesive from Wastes of Thermocol Items M/s Banco Products (Tanzania) Ltd., East Africa
Caffeine Manufacture from Tea Wastes A private entrepreneur at Kolkata, West Bengal
Domestic Coal from Wastes of Transformer Oil Unit M/s Universal Petrochemicals Ltd., Kolkata
Iso Propyl Chloro Formate Beneficiation Unit M/s Techtran Group, Hyderabad
Water Filtration cum Supply Systems M/s Ofsare Engineering Ltd., Coimbatore, Tamil Nadu
Sports Shoes Manufacturing Unit M/s New India Rubber Ltd., Kolkata
Project Work on 36 Agriculture Products M/s Industrial Development Bank of India
Canning Activities of Mushroom Processing M/s Techtran Agro Industries, Hyderabad.
Indigenized Raw Material for Camphor M/s Krystal Chemicals Ltd., Kolkata
ISO 9000, 14000, GMP, GLP, GHP, HACCP M/s Alkali Metals Ltd., Hyderabad
As an IT Consultant, he has done the following
M/s INDU PROJECTS 2005 - ERP Implementation
M/s VISAWORLD 2002 – 2005 4 YEARS SAP, ABAP Faculty
M/s ALKALI METALS 2001 – 2002 1 .5 YRS ERP (NON SAP) Implementation
M/s SCOSYS (USA) 1998 – 2000 2 YEARS SAP R/3 (MM & PP) Implementation
IDBI / GOI 1996 – 1998 2 YEARS Business Systems for Technology Transfers
M/s TECHTRANS 1991 – 1994 3 YEARS Inventory Management
1987 – 1988 1 YEAR Production planning and control using Unix
M/s WORLDBANK 1984 – 1986 2 YEARS SAP R/2 (MM & PP) Implementation
As a Sr. Consultant, for Indl. Development Bank of India, he has done the following projects
36 food technologies
Many Technologies for transfer from / to Malaysia etc. and India
CFC reduction survey
Many Industry surveys for Sick industry rehabilitation program for Govt. of India
Education
| Year | Degree | Subject | Institution |
|---|---|---|---|
| Year: 1974 | Degree: B. Tech | Subject: Chemical Technology | Institution: Coimbatore Institute of Technology |
Work History
| Years | Employer | Title | Department |
|---|---|---|---|
| Years: 2005 to Present | Employer: Undisclosed | Title: Head - Spl. Proj. & IT | Department: Spl. Projects & IT |
Responsibilities:In charge of Information Technology with focus on Implementation of ORACLE.Heading the Special Projects Department as a division of the Business Development Department. Successfully developed fruitful developments in the areas of Desalination, Sewage Treatment, Low Cost Housing, Solid Waste management, Eco Friendly Industrial Parks, Renewable Energy, Flood Defense, Science Parks and many more arenas for implementation of units on DBOT / BOOT basis or on Public Private Partnership Programs. |
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| Years | Employer | Title | Department |
| Years: 2005 to Present | Employer: Undisclosed | Title: Consultant | Department: |
Responsibilities:Various consulting projects across the globe. |
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| Years | Employer | Title | Department |
| Years: 1991 to 2005 | Employer: Techtran Group, India / USA | Title: General Manager | Department: Manufacturing (FMCG & Agro Products), Technology Transfer, QC, Training, IT enabling |
Responsibilities:Developed the Technology for a series of products as a part of horizontal development of the growth of the unit from 4 to 32 products in a span of 6 years.Minimized Foreign Exchange content using indigenizing machine and materials. Improved product quality via adoption of better technologies for utilities etc. Commissioned the unit with ISO: 9000 certification in its 2nd year of inception. Selected and trained the crew for a smooth Technology Transfer to grow the unit with a State of the Art Technology for the manufacture of FMCG product, in spite of aborted collaboration. Played the pivotal role of an Ambassador of the firm at customer’s Unit at Germany (M/s BME), as a step to fulfill the challenge of meeting their Quality expectations. Management of Planning, Production, Quality, Training, Maintenance and Technology Transfer. |
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| Years | Employer | Title | Department |
| Years: 1986 to 1991 | Employer: Tata Group, India | Title: Production Manager (FMCG) | Department: Manufacturing, QC, R & D, Training |
Responsibilities:Developed Polymerization Cycles for production of Hard Resin Ophthalmic Lenses.Implemented Technology Transfer for the manufacture of a First of its kind Product in India. (Resilens) Implemented innovative marketing strategies like Mobile Eye Care Unit, Franchisee Development and conducted Customer Surveys. |
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| Years | Employer | Title | Department |
| Years: 1984 to 1986 | Employer: World Bank, USA / Africa | Title: Chemical Plant Supdt (Paper plant) | Department: Manufacturing, Design, Erection, Commissioning, Training, |
Responsibilities:Headed a team of Indian and East African Technological experts for advanced training in Membrane Technology at M/s Occidental Chemical Corporation Ltd., M/s Hooker and M/s Du Pont of U. S. A.Active participation in Erection and Commissioning of sections of the Mill. Commissioning of the Bleach Chemical Preparation Plant and its downstream sections along with M/s Tsukishima Kikai Co. Ltd., Japan and M/s Occidental Chemical Corporation, USA. Implemented SAP - R2 in the Materials Management and Production Planning (Process Industries) Modules for World Bank. Designed expansion of the Chemicals Preparation Unit for increased Capacity handling based on Market Survey. Designed Liquid Chlorine Bottling and an Integrated Storage System for Materials required in the Mill. |
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| Years | Employer | Title | Department |
| Years: 1981 to 1984 | Employer: Banco, (Tanzania) Ltd., | Title: Production Manager | Department: Manufacturing, QC, R & D, Training |
Responsibilities:Coined Formulation integrating the Raw Materials of varying configurations to manufacture Flexible Polyurethane Products to the approval of M/s BASF and M/s Bayer of Germany.Re-commissioned the Polyurethane products manufacturing facility at Zanzibar, in record duration using a self devised adhesive from the wastes of the Polystyrene products. Commissioned Alkyd Resin manufacturing unit and also the Vegetable Oil Expulsion section in order to make the Paints division self reliant, thus saving foreign exchange to the firm. Coined different cost-effective formulations for Fiberglass Reinforced products. |
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| Years | Employer | Title | Department |
| Years: 1975 to 1980 | Employer: Sahu Jain Group | Title: Paper, Chemicals | Department: Manufacturing |
Responsibilities:Designed, erected and commissioned Continuous Bleach Liquor Preparation Unit, Mercury Catcher for Hydrogenated Oil manufacturing unit, etc. |
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Government Experience
| Years | Agency | Role | Description |
|---|---|---|---|
| Years: 1996 to 1998 | Agency: A.P. INDUSTRIAL AND TECHNICAL CONSULTANCY ORGANIZATION, HYDERABAD. | Role: Sr. Consultant | Description: As Head of the International Technology Transfer Division, developed 36 projects, having the potential for Transfer of Technology from / to countries like Malaysia, Indonesia, Taiwan, Trinidad, Guyana, U A E and India as a part of a project by the Government of India. Played the key role in benefiting the participant entrepreneurs of either country via, visits of delegates, one to one meets, guidance for Governmental clearances etc. to the approval and appreciation of the delegations, M/s Industrial Development Bank of India and Government of India. Conducted feasibility studies of new / sick units with low / medium / high level investments. Prepared survey of the industries required for eradicating the usage of Chloro Fluoro Carbons, and Project Reports on Food Technologies based on which M/s Central Food Technological Research Institute, Mysore, provided details of potential market avenues, appraisal of international demands, solutions for technological hurdles and APITCO provided assistance in acquiring financial assistance to aspiring entrepreneurs. |
International Experience
| Years | Country / Region | Summary |
|---|---|---|
| Years: 1981 to 1984 | Country / Region: East Africa | Summary: Coined Formulation integrating the Raw Materials of varying configurations to manufacture Flexible Polyurethane Products to the approval of M/s BASF and M/s Bayer of Germany. Re-commissioned the Polyurethane products manufacturing facility at Zanzibar, in record duration using a self devised adhesive from the wastes of the Polystyrene products. Commissioned Alkyd Resin manufacturing unit and also the Vegetable Oil Expulsion section in order to make the Paints division self reliant, thus saving foreign exchange to the firm. Coined different cost-effective formulations for Fiberglass Reinforced products. |
| Years: 1984 to 1986 | Country / Region: East Africa / USA | Summary: Headed a team of Indian and East African Technological experts for advanced training in Membrane Technology at M/s Occidental Chemical Corporation Ltd., M/s Hooker and M/s Du Pont of U. S. A. Active participation in Erection and Commissioning of sections of the Mill. Commissioning of the Bleach Chemical Preparation Plant and its downstream sections along with M/s Tsukishima Kikai Co. Ltd., Japan and M/s Occidental Chemical Corporation, USA. Implemented SAP - R2 in the Materials Management and Production Planning (Process Industries) Modules for World Bank. Designed expansion of the Chemicals Preparation Unit for increased Capacity handling based on Market Survey. Designed Liquid Chlorine Bottling and an Integrated Storage System for Materials required in the Mill. |
| Years: 1984 to 1984 | Country / Region: USA | Summary: Training at Occidental Chl. Corpn., Du Pont, Hooker and World Bank in Membrane Technology Headed the team of Indian and Tanzanian experts |
| Years: 1993 to 1993 | Country / Region: Germany | Summary: To replicate German Quality standards in our FMCG products for sale later. Indianized the methods to gain more German customers |
Career Accomplishments
| Associations / Societies |
|---|
| He was a member of Confederation of Indian Industries - Experts committee from 1996 to 1998 |
| Professional Appointments |
|---|
| Published technical articles (partial list given below) in magazines of repute (Chemical World, Chemical Engg., Indian Management, Chemical Weekly etc Solid Waste Pollution / Water Pollution / Air Pollution in Petrochemical Industries, Environment Care in Manufacture of Chemicals, Wasteless Processing Chemical Treatment of Wastes, Corrosion Reduction - Some Aspects, Caring for Emissions and Wastes etc., Competition - Catalyst for Sustainable Growth, Cost - the Crucial Root of the Tree – Business, The Learning Organization, Fracture in Fiber Reinforcements, The Oil Behind Power, Fibers - Nature’s Weakest Tougheners, Tri Phenyl Phosphate - The Proven Plasticizer, Membrane Cells - Design Criteria for Fiber Reinforcements, The Beads that Pack the World, Success is… Staying Close to the Customer, Carbon – The Wonder Fiber. Plasticizers – The Backbone of Plastics |
| Awards / Recognition |
|---|
| Award of a CAR for maintaining Indl. pace in Tata Group Company. First Class DEGREE in CHEMICAL TECHNOLOGY. Graduated from Coimbatore Institute of Technology in the Year 1974 with 69 % marks with several distinctions. |
| Publications and Patents Summary |
|---|
| Solid Waste Pollution / Water Pollution / Air Pollution in Petrochemical Industries, Environment Care in Manufacture of Chemicals, Wasteless Processing Chemical Treatment of Wastes, Corrosion Reduction - Some Aspects, Caring for Emissions and Wastes etc., Competition - Catalyst for Sustainable Growth, Cost - the Crucial Root of the Tree – Business, The Learning Organization, Fracture in Fiber Reinforcements, The Oil Behind Power, Fibers - Nature’s Weakest Tougheners, Tri Phenyl Phosphate - The Proven Plasticizer, Membrane Cells - Design Criteria for Fiber Reinforcements, The Beads that Pack the World, Success is… Staying Close to the Customer, Carbon – The Wonder Fiber. Plasticizers – The Backbone of Plastics |
Additional Experience
| Training / Seminars |
|---|
| AREAS INSTITUTE PERIOD ISO 9001 – 2000, ISO 14000 and ISO 18000 M/s BVQI, Bangalore 2001 – 2002 ABAP – 4, SAP – R/3 M/s Scorpio Systems, Hyderabad 1998 – 2001 Computer Basics, Windows 98, MS Office M/s SQL International, Hyderabad 1998 - 2000 Good Mfg., / Lab / Handling Procedures M/s C F T R I, Mysore 1996 Hazard Analyses and Critical Control Points M/s C F T R I, Mysore 1996 Membrane Technology M/s O C C & M/s Du Pont, USA 1984 and many more |
| Vendor Selection |
|---|
| As Head of the International Technology Transfer Division, developed 36 projects, having the potential for Transfer of Technology from / to countries like Malaysia, Indonesia, Taiwan, Trinidad, Guyana, U A E and India as a part of a project by the Government of India. Played the key role in benefiting the participant entrepreneurs of either country via, visits of delegates, one to one meets, guidance for Governmental clearances etc. to the approval and appreciation of the delegations, M/s Industrial Development Bank of India and Government of India. Conducted feasibility studies of new / sick units with low / medium / high level investments. Prepared survey of the industries required for eradicating the usage of Chloro Fluoro Carbons, and Project Reports on Food Technologies based on which M/s Central Food Technological Research Institute, Mysore, provided details of potential market avenues, appraisal of international demands, solutions for technological hurdles and APITCO provided assistance in acquiring financial assistance to aspiring entrepreneurs. Sourced Technology partners for Low Cost Housing, Desalination, Integrated Sewage Treatment and Solid Waste Management areas etc., to name a few. |
| Marketing Experience |
|---|
| Innovations in utilizing waste to wealth and Wasteless processing |
Language Skills
| Language | Proficiency |
|---|---|
| English | Excellent |
| German, Russian, Swahili, Italian | Can read and write fluently Speak sparingly |
| Tamil, | Mother tongue |
| Telugu | Speak only |
Fields of Expertise
chemical plant management, chemical plant operation, enterprise resource planning, chemical process design, design to capacity, plastic product development, bill of materials, enterprise resource planning software, chemical plant start-up, design-for-quality, chemical manufacturing facility evaluation, chemical plant layout, design review, device product development, chemical plant, scale-up, redesign process, design for manufacturability, new product development, design for recyclability, design for manufacture and assembly, product design, chemical plant design, design process, innovation, chemical reduction, production control, materials control, inventory control, inorganic chemistry, industrial chemical, electronic data interchange