Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

For inquiries or more information, please contact us at info@intellex.com.

×

Expert Details

Battery Separators, High Temperature Polymers, and Plastic Films

ID: 729300 North Carolina, USA

Request Expert

Expert has over 40 years of experience in the Battery Separators, High Temperature Polymers, and Plastic Films. He has published over 50 papers and holds 38 patents (17 of which are US) in various aspects of plastics technology and research. He is currently the President of a consultancy, working with various clients in several different areas of material development, including battery separators, biaxial stretched films, and composite materials. He strives to become an internationally recognized expert in the relation of the properties and processing characteristics of materials to their structure. Expert's primary interest is in developing structure-property-processing relationships for new materials, particularly polymers. The goal is to be able to relate the macroscopic structure and associated physical properties to the molecular feature of the polymers. Through an understanding of these relationships, it is possible to molecularly design structures which possess a desired property profile. This concept has been successfully applied both in the area of polymer blends and also in the design of microwave-absorbing molecules.

Throughout his career, he has held various technical and management positions with a variety of organizations including Celanese, EniChem America, Applied Extrusion Technologies Films among others. During this most recent position, he was a Group Leader in the R&D group, leading a team in the development of new battery separators for use in lithium ion batteries. In all of his work, the main focus has been the development of structure/property/processing relationships as a way to optimize the properties and applications of new materials.

Expert helped a company develop and define a new program in the area of energy storage and batteries. In that consulting role, he developed contacts with both academic and industrial partners to effectively put the company on a fast learning curve in a new technological area for them. Expert acted as a consultant for a company in the food packaging area that was interested in expanding into new areas. As a result of that consulting assignment, the company is presently defining a program in the area of battery separators. Expert traveled to a company in Asia to assess their battery separator technology for possible purchase by a client. After the trip was complete, he provided feedback and recommendations to top management as to additional information that needed to be gathered prior to the acquisition. Expert served as an Expert in the field of High Temperature Polymers for a client who was interested in developing new applications for their polymers. As the Expert for the project, he conducted phone interviews with potential customers and gathered background information which was presented to the client for their new product development efforts. Expert worked with a company in the flexible circuit business defining a new process to use microwave energy in the part production. That interaction lead to a reduction in the processing time of a factor of about 10 and, thus, reduced the company's production costs.

Education

Year Degree Subject Institution
Year: 1983 Degree: PhD Subject: Chemistry Institution: Illinois Institute of Technology
Year: 1982 Degree: MS Subject: Chemistry Institution: Illinois Institute of Technology
Year: 1979 Degree: BS Subject: Chemistry Institution: Carroll College

Work History

Years Employer Title Department
Years: 2009 to Present Employer: Undisclosed Title: President Department:
Responsibilities:
Working with various clients in several different areas of material development, including battery separators, biaxial stretched films, and composite materials. Working with various types of polymers, including polyethylene, polypropylene, polyester and polyamides. Assisting companies to understand both the technical and business aspects of entering new markets.
Years Employer Title Department
Years: 2002 to 2009 Employer: Celgard Title: Staff Scientist/Group Leader Department: Research and Development
Responsibilities:
Led group of people in development of new battery separators for use in lithium ion batteries.

Major Accomplishments:
1. Wrote proposal and secured government funding for $2.3 million for development of high-temperature separators for use in hybrid electric vehicles.
2. Responsible for recruiting and interviewing seven new staff positions for R & D group.
3. Developed and led project for new lithium battery separator which was successful cooperation between two different companies within Polypore organization.
4. Became recognized as a leading authority in general area of biaxial stretching of films.
Years Employer Title Department
Years: 1994 to 2002 Employer: Applied Extrusion Technologies Films Title: Research Scientist Department: Research and Development
Responsibilities:
Responsible for scouting activities in new areas for biaxially oriented films.

Major Accomplishments:
1. Developed new film, based on polymer blends, for fresh-cut produce packaging which produced $1 million in new sales.
2. Led company-wide efforts in development of new process and new material technology.
3. Demonstrated property advantages obtained through polymer blending in several barrier films used in biaxial stretching process.
4. Helped company secure IP position in fresh-cut produce packaging through writing and granting of patents.

Years Employer Title Department
Years: 1989 to 1994 Employer: EniChem America Title: Senior Scientist Department: Research & Development
Responsibilities:
Developed and led company-wide project in microwave processing of polymers.

Major accomplishments:
1. Initiated and led company-wide effort in microwave processing of polymers.
2. Related microwave heating of polymers to their molecular structure.
3. Through interactions with equipment vendors, designed and purchased microwave equipment to most effectively heat polymers.
4. Wrote proposals for both internal and external funding of microwave project and secured funding through government agencies.
Years Employer Title Department
Years: 1984 to 1989 Employer: Hoechst-Celanese (formerly Celanese) Title: Senior Research Chemist Department: Research and Development
Responsibilities:
Developed polymer characterization laboratory focused on high temperature polymers and blends and alloys of those materials.

Major Accomplishments:
1. Showed that not all liquid crystal polymer blends behave the same in terms of phase structure and properties, contrary to accepted opinion.
2. Responsible for designation and purchase of polymer characterization and processing equipment to develop new laboratory.
3. Provided all polymer characterization data, both starting materials and blends, for high temperature polymer blend project.
4. Effectively interacted as liaison between company and university on government funded project.

Government Experience

Years Agency Role Description
Years: 1984 to 1989 Agency: Department of Defense Role: Technical Investigator Description: One of the principal investigators for a project focused on developing high temperature materials to be used in aerospace applications.
Years: 1992 to 1994 Agency: NIST Role: Principal Investigator Description: Worked with NIST personnel developing experimental techniques for monitoring chemical reactions.

International Experience

Years Country / Region Summary
Years: 1989 to 1994 Country / Region: Italy Summary: Project Leader for a company-wide project in Microwave Processing and one of the company locations involved in the project was in Milan. Travel to Italy several times a year for at least one week at a time was involved with this project.
Years: 2009 to Present Country / Region: Germany Summary: Presently consulting for a client in Germany in the area of oriented films.
Years: 2010 to Present Country / Region: Korea Summary: Present client has an interest in battery separators and developing business in Korea.

Career Accomplishments

Associations / Societies
Member of American Chemical Society
Professional Appointments
Editorial Adviser to Woodhead Publishing in the area of polymer technology
Book reviewer for Polymer News
Awards / Recognition
Industrial Research Associate, National Institute of Standards and Technology (3 years).
Adjunct Professor, Department of Chemical Engineering, Michigan State University (4 years).
Atlantic - Richfield Fellowship, IIT
Fellowship, IIT
Research and Teaching Assistantship, IIT
Dean’s List, Carroll College
Medical / Professional
Joint Post-Doctoral appointment with University of Massachusetts/Amherst and Celanese.
Adjunct Professor in Dept. of Chemical Engineering at Michigan State University as well as an Industrial Visiting Scientist at NIST.
Publications and Patents Summary
Publications: 56
Presentations: 22
Patents: 38
Books: 2 (one on biaxial stretching of films and one on high temperature polymer blends)
He has also contributed several book chapters on different topics.

Additional Experience

Expert Witness Experience
Has worked before on a litigation case as a "behind the scene" expert. The case involved lithium ion battery separators and it was Expert's job to read through several patents and provide an opinion on the technical details and content of those patents.
Training / Seminars
Provided several online courses as well as tutorial videos on various polymer topics.
Marketing Experience
In the area of microporous membranes for use in lithium ion batteries, summary reports have been written and provided to clients which described current technology, key players and general trends in the industry.

Language Skills

Language Proficiency
French Advanced

Fields of Expertise

Request Expert

Dev Tool:

Request: expert/battery-separators-high-temperature-polymers-and-plastic-films
Matched Rewrite Rule: expert/([^/]+)(?:/([0-9]+))?/?$
Matched Rewrite Query: experts=battery-separators-high-temperature-polymers-and-plastic-films&page=
Loaded Template: single-experts.php