Expert Details
Battery Industry, Battery Technology, Research & Development, Testing, etc.
ID: 717048
Pennsylvania, USA
Expert has extensive experience with the research, production, and process development of electric batteries. He is knowledgeable of rechargeable batteries, maintenance-free batteries, and load-leveling batteries. He has tested and reverse-engineered batteries for many specific applications including portable devices and tools, electric vehicles, UPS, and SLI.
Expert has designed and constructed all types of battery testing equipment, including apparatus and methods for accelerated life testing, discharge specifications verification, cycle-life testing, and impedance measurement.
Over the course of his career, Expert has designed and installed numerous battery monitoring systems based on coulometers, strip-chart recorders, stand-alone dataloggers, and computer-controlled dataloggers.
Expert has studied and reported on many types of battery chargers including ferroresonant, SCR, switch-mode, and pulse chargers.
Expert has developed hydrometallurgical processes for recovering cadmium and lead from spent batteries.
Expert has performed numerous studies on battery failures and has predicted failures of new batteries based on reverse engineering.
A significant portion of Expert's career has involved setting up processes and developing equipment and materials for the many aspects of battery assembly. This experience includes conductor-carrier preparation (such as grid casting), paste mixing, pasting, curing, polymer bonding electrodes, assembly, encasing, formation, and in-process quality control testing.
Expert has carried out countless tests for battery life, accelerated life testing, and failure analysis. He has developed methods to predict life and potential failure modes from tear-down examination and reverse engineering of new batteries.
Expert did lab testing of battery materials, batteries, and chargers, both nondestructive and destructive.He did equipment and process development. Expert has provided process, design, and product consultation to many clients in North America, Europe, and Asia.
Education
Year | Degree | Subject | Institution |
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Year: 1968 | Degree: PhD | Subject: Physical chemistry | Institution: Rensselaer Polytechnic Institute |
Year: 1963 | Degree: BS | Subject: Chemistry | Institution: Rensselaer Polytechnic Institute |
Work History
Years | Employer | Title | Department |
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Years: 1991 to Present | Employer: Undisclosed | Title: President, Principal Scientist | Department: |
Responsibilities:Expert does R&D testing, consulting, marketing, and corporate management. |
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Years | Employer | Title | Department |
Years: 1983 to 1990 | Employer: Carnegie Mellon Research Institute | Title: Director | Department: Battery Technology Center |
Responsibilities:He founded the center, developed the client base and testing capabilities, mentored students, and taught electro analytical chemistry. |
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Years | Employer | Title | Department |
Years: 1979 to 1982 | Employer: St. Joe Minerals Corporation | Title: Technical Supervisor | Department: |
Responsibilities:Expert supervised and expanded the battery lab for testing and pilot scale battery processing, and provided technical marketing support |
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Years | Employer | Title | Department |
Years: 1975 to 1979 | Employer: SGL Batteries | Title: Technical Director | Department: |
Responsibilities:He did R&D, process and product engineering, and technical marketing support. He also wrote process and QC manuals, and was a liason for OSHA and the EPA. |
Government Experience
Years | Agency | Role | Description |
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Years: 1993 to 2000 | Agency: US Navy | Role: SBIR Phase I, II, III | Description: Expert developed and tested proprietary material to prevent soft shorting of Navy batteries. |
Years: 1968 to 1970 | Agency: US Army Coating & Chemical Lab | Role: CPT CmlC, Researcher | Description: He conducted research on spectral characteristics of paint, and was a consultant on corrosion and electrochemistry. |
International Experience
Years | Country / Region | Summary |
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Years: to Present | Country / Region: Taiwan | Summary: Expert provided process and product consultation at a factory during five-week trips, with follow-up testing at BTC. |
Years: 1999 to Present | Country / Region: China | Summary: He went on a one-month trip for consultation on design, processing, etc., to address concerns about quality by their major OEM customer. |
Years: to Present | Country / Region: Germany | Summary: Expert provided consultation and testing to develop a new battery process. |
Career Accomplishments
Associations / Societies |
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Expert is a member of the Electrochemical Society and a previous member of ACS, ASQC, SAE, BCI, and IBMA. |
Awards / Recognition |
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He received an Alpha-Beta Award from CSIRO Australia. |
Publications and Patents Summary |
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Expert has hundreds of proprietary reports, dozens of presentations at symposia, several publications including a book, a book chapter, several authoritative reviews, and one patent. |
Additional Experience
Expert Witness Experience |
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Expert has experience with investigations, depositions, and testimony in cases regarding battery explosions, fires, chargers, design, sensors, etc. |
Training / Seminars |
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He has developed and presented courses to battery manufacturers, battery users, and government agencies. Clients include Microchip, PQ/PCIM, CSULB Annual Battery Conference, and the U.S. Navy Crane Division. |
Vendor Selection |
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Expert has experience locating vendors in battery materials and processing equipment, battery testing equipment, chargers, and electronics. He has extensive contacts with surplus equipment dealers. |
Marketing Experience |
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He has done marketing and sales of services for CMRI/BTC and BTC, Inc. He has provided technical marketing support for all his previous employers. |
Language Skills
Language | Proficiency |
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German | Expert can follow technical conversations and technical presentations. He can also read German. |
Fields of Expertise
electric battery, electric cell, lead-acid battery, lead-acid battery research and development, battery application, battery technology, battery tester, electric battery testing, battery monitoring system, computerized battery monitoring system, battery charger, battery recycling, battery failure, electric battery assembly, battery reliability, surplus, fuel cell manufacturing, lab testing equipment, battery industry, battery measurement, switch-mode battery charger, ferroresonant battery charger, silicon-controlled rectifier battery charger, aerospace battery, maintenance-free battery, potassium hydroxide, electric battery material, advanced battery, automobile battery recycling, load-leveling battery, load leveling, nickel-iron battery, nickel-metal hydride battery, lead-acid battery recycling, nickel-metal hydride, reliability testing, secondary cell, voltaic cell, life-prediction methodology, cadmium compound, nickel compound, reliability, life cycle assessment, battery solid-waste management, life cycle, lead chemistry, nickel chemistry, electrolytic cell, storage battery, primary battery, nickel-hydrogen battery, nickel-cadmium battery, nickel, life testing, lead, fuel cell, dry cell, battery storage, alkaline battery