Intellex Acquires Expert by Big Village

We're thrilled to announce that Intellex has acquired Expert by Big Village, effective March 22, 2024. This strategic move enhances our capabilities and strengthens our commitment to delivering exceptional solutions to our customers.

Stay tuned for more updates on how this acquisition will benefit our clients and experts.

For inquiries or more information, please contact us at


Expert Details

Alloyshop, Bushing Design, Bushing & Forming Accessories, Forming Process Control

ID: 728355 India

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Expert has hands-on experience of 25 years over all Bushing Operations, Alloy room operations & fiber forming operation including Manufacturing of Pt- Pt/Rh Bushings & forming process control parameters settings.

Alloy Shop (Bushing Fabrication Shop): Set up of machine shop for bushing assembly & welding; Alloy handling procedure; Bushing assembly & welding technique; Alloy loss reduction procedure during fabrication; Bushing inspection procedures; Ceramic painting on bushings to reduce the migration loss; Finished bushing inspection procedure & using special tools; Bushing casting procedure & preparation; Uses of various bushing castable (casting refractory); Bushing design & development; Preventive maintenance of bushings.

FiberForming Area: Development & design of cooling fin for better thermal effectiveness & life; Better material & coating specifications; Development of Fin accessories for easy adjustment & better thermal balance; On line fin cleaning procedures; Better adjustment / setting of cooling fins; Improvement of bushing thermal condition to increase bushing throughput; Uses of different bushing castable to reduce the bushing power consumption; Reduction of bushing voltage drop by using different methods; Improvement of fin life through design & maintenance; Uses & maintenance of various forming accessories like, applicator roller, splitter (combs) & gathering shoes; Reduction of forming & bushing related down time by various methods.

Skill development: Bushing installation & removal procedures; Uses of personal protective equipments; Bushing geometry inspection & better adjustment procedures; Preventive maintenance; Day to day problem shooting; Uses of semi-automated tools & their facility; Uses of optical pyrometer for measuring the meniscus; Temperature / bushing thermal profile(heat pattern) accurately; Bushing & forming related data analysis & concluding methods; Decisions making.


Year Degree Subject Institution
Year: 1995 Degree: DCA Subject: Computers Institution: Intel Computer, Hyderabad, India
Year: 1991 Degree: BSc Subject: Physics & Mathematics Institution: O.U. Hyderabad, India
Year: 1984 Degree: Diploma in Welding Technology Subject: Gas Welding, Manual Metal ARC, TIG (Argon ARC), MIG Institution: Indian Oxygen Welding School, West Bengal , India

Work History

Years Employer Title Department
Years: 2009 to Present Employer: Undisclosed Title: Consultant - Bushing & Forming Department: Glass Research Institute
Available upon request.
Years Employer Title Department
Years: 2009 to Present Employer: Undisclosed Title: Consultant - Bushing Department: Bushing Manufacturing
Available upon request.
Years Employer Title Department
Years: 2010 to Present Employer: Undisclosed Title: Consultant - Bushing & Forming Department: Alloy Room & Fiber Forming
Available upon request.

Additional Experience

Expert Witness Experience
Research & development of Bushing & forming related equipment
Training / Seminars
Skill development of shop floor personnel
Vendor Selection
Development of Indigenous vendor for bushing & forming accessories
Marketing Experience
High through put bushing design with higher life, improvement of bushing accessories design to easy access & down time reduction
Other Relevant Experience
Process parameters setup, control procedure & Preventive maintenance, Day to day problem shooting training to shop floor personnel

Language Skills

Language Proficiency

Fields of Expertise

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