Expert Details

Product Development and Injection Molding/Part Design and DfM on LSR and 2K Parts

ID: 736653 Switzerland

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20 years of business experience in injection molding for LSR (Liquid Silicone Rubber) and 2K(2-shot/2-component). Expert has worked in positions from process engineering, tooling- & part design, project engineering, R&D, cost calculation, and product management.

He demonstrates a high technical understanding of the injection molding process of LSR and 2K (2-shot/2-component) and the surrounding and supporting manufacturing equipment including their raw materials.

Expert can provide Consulting and Support on the following topics (and more if necessary):

• Helping to understand customers on LSR and 2K (2-shot/2-component) part design/development
• Implementing DfM (Design for Manufacturability ) for LSR and 2K (2-shot/2-component) parts to have reduced cost, improved quality, and simplified molding.
• Support on tooling & process layouts and/or concepts
• Identifying novel technologies and equipment for the LSR and 2K (2-shot/2-component) manufacturing process including automation, tooling, and process controls for new project related developments
• Evaluating tool designs for improved part design / supporting clients on tool reviews

Education

Year Degree Subject Institution
Year: 2002 Degree: Skills Certificate Subject: Plastic Technologist Institution: BWZ Rapperswil Switzerland

Work History

Years Employer Title Department
Years: 2018 to Present Employer: Undisclosed Title: Engineering Manager Department:
Responsibilities:
• Coordinate, manage and lead the Project Engineering team to ensure optimum engineering of new projects to meet customer and manufacturing requirements.
• Personnel responsible of the Project Engineering department
• Support Product Management & Sales on project acquisition in regards of technical strategies.
• Assist the internal tooling department in external toolmaker selection and management
• Development, execution and management of strategies in processing, tooling, automation, etc. for future and current projects.
• Identify novel technologies and equipment for the LSR and 2K (2-shot/2-component) manufacturing process including automation, tooling and process controls for new project related developments
• Interfaces with the supplier base on technical maters.
• Effectively communicate across teams (Operations and Productions) the project goals and objectives to align expectations both within the company and with the customer.
• Act as the lead technical interface for customer and within the organization.
• Provide technical training on LSR and 2K (2-shot/2-component) technology to the customer and internal within the organization.
Years Employer Title Department
Years: 2012 to 2018 Employer: Undisclosed Title: Project Manager / Project Engineer Department:
Responsibilities:
• Coordinate, manage and lead LSR and 2K (2-shot/2-component) projects from quoting to project development in to industrial phase
• Support Product Management & Sales on project acquisition in regards of technical strategies.
• Interfaces with the supplier base on technical maters.
• Effectively communicate across teams (Operations and Productions) the project goals and objectives to align expectations both within the company and with the customer.
• Act as the technical interface for customer and within the organization.

Years Employer Title Department
Years: 2004 to 2012 Employer: Undisclosed (LSR Molder in Canada) Title: Project Manager (technical) & Technical Integration Manager Department:
Responsibilities:
• Key influence in manufacturing for technical trouble shooting assistance
• Technical support for manufacturing
• Develop and/or assist to develop innovative solutions for productivity enhancement within the manufacturing department
• Develop new mold processes
• Involved in daily Production process & tooling issue investigation and correction
• Troubleshoot and solve problems on molds, molding machines, LSR delivery systems, robotics and automation efficiently
• Contact customers, deal with related issues for on-going Projects
• Main interface to core suppliers like tool maker, machine supplier, etc.
• Developed several processes in a customer oriented and efficient matter, including automation and robotics
• Key person for the 2 component (Silicone-Plastic/Silicone-Silicone) projects technical and managerial
• Maintaining production processes for their best performance
• Reducing scrap and improving production by implementation in process vision systems
• Cycle time reductions by improving process, tooling and automation
• Continues improvements for several manufacturing processes
Years Employer Title Department
Years: 2002 to 2004 Employer: Undisclosed (Plastic injection molder in Switzerland) Title: Plastic Technologist Department:
Responsibilities:
• Development of new processes, molds and equipment
• Material testing for process development and internal lab
• Manufacturing of testing bars for lab (Tensile bar, shore pads, etc.)
• Training of new apprentice (theoretical and practical)

Fields of Expertise

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