Expert Details

Plant & Warehouse Layout; MRP, ERP, & WMS Selection & Implementation

ID: 722093 California, USA

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Expert has more than 30 years of extensive experience in all areas of production in the electronics equipment manufacturing industry and the medical device manufacturing industry, including discrete and continuous flow, manufacturing cell, manual and automated, as well as process planning and optimization.

Expert has had consulting assignments in all areas of the selection and implementation of Material Requirements Planning (MRP), Manufacturing Resource Planning (MRPII), and Enterprise Resource Planning (ERP) systems for the past 25 years. His activities have included master scheduling, inventory control, production Control, shipping and receiving, purchasing, order entry, and integrated accounting applications (such as accounts payable, accounts receivable, general ledger, asset management, and budgeting).

Expert has consulted in all areas of business ethics as part of consulting projects in other functional areas for the past 20 years.

During his consulting career, Expert has been involved in business management, business process re-engineering, organization redesign, and business strategy, almost always in conjunction with an MRP/ERP systems selection and implementation project.

Expert normally combines catastrophic failure project elements, such as disaster recovery, business records management - active and inactive, etc., with all other types of consulting projects. He notes that most corporations can usually use help in this area, but typically do not set up a specific consulting project for this activity.


He has extensive experience in all types of projects to develop the actual cost of manufactured items, both the direct elements (labor and material) and indirect elements (overhead).


Expert typically combines engineering change control and part
numbering system projects with the very comprehensive
MRP/ERP system projects as they usually need revamping
prior to the installation of the MRP/ERP system.


He also combines the elements of engineering economics and
life cycle costing to prove the economic feasibility of certain equipment over other equipment in consulting projects -- typically to add new equipment to a plant layout.



Expert has completed many industrial engineering consulting projects which included a strong understanding of the following activities: time studies; M-T-M; work
measurement; work flow; methods improvements; wage incentive
systems; facilities management; design, planning, and relocation or site selection; as well as office/administration systems in a wide variety of environments.



Over the last 20 years, Expert has designed a significant number of electronic equipment manufacturing plants and medical device manufacturing plants in a variety of environments and configurations, from prototype, pilot plant, all the way to full-scale production.






Expert reviewed, selected and implemented a minicomputer-based MRPII
(Manufacturing Resource Planning) system and developed a Systems and Procedures Manual for all functional departments of Handar, Inc., a Silicon Valley-based electronic equipment manufacturer.He designed the layouts and installed the equipment for raw material and finished goods warehouses for Atari, Inc., a Silicon Valley-based manufacturer of personal computers and video game systems and cartridges.He designed the layout of the electronic equipment manufacturing lines and assisted in the corporate move for 3COM, Inc., a Silicon Valley-based electronic equipment manufacturer. Expert designed the layout to double the size of the manufacturing floor for the production of integrated circuit wafer ovens for Watkins-Johnson, Inc., of Scotts Valley, California.He reviewed and selected five appropriate IBM 390-XX-based MRPII Systems for Caterpillar, Inc., of Peoria, Illinois, a manufacturer of large earthmoving equipment. They then selected the final system to be implemented based on the Expert’s selection evaluation of the five systems.

Education

Year Degree Subject Institution
Year: 1963 Degree: M.B.A. Subject: Production Management Institution: Stanford University
Year: 1958 Degree: B.S. Subject: Mechanical Engineering Institution: Stanford University

Work History

Years Employer Title Department
Years: 1981 to Present Employer: Undisclosed Title: President Department:
Responsibilities:
Expert is the principal of his own consulting firm. He is
responsible for all consulting activities in the firm.

Career Accomplishments

Associations / Societies
Expert is a member of the American Production and Inventory Control Society (APICS).
Licenses / Certifications
Expert holds APICS' internationally-recognized CPIM certification (Certified in Production and Inventory Managaement).

Fields of Expertise

continuous flow manufacturing, electronics manufacturing, electronics manufacturing management, flexible manufacturing system, manufacturing control, manufacturing automation, manufacturing systems analysis, operations management, process assessment, process optimization, process planning, warehouse management system, enterprise resource planning, manufacturing resource planning, material requirements planning, inventory control, inventory management, inventory reliability improvement, inventory classification and coding, materials management, production control, order entry software, just-in-time inventory, business ethics, business management, business process re-engineering, business strategy, organization redesigning, catastrophic failure, cost control, cost engineering, engineering change control, part numbering system, engineering economics, life-cycle cost, industrial engineering, Methods-Time Management, industrial engineering setup time, plant layout, pilot plant scale-up, manufacturing plant layout, warehouse layout, assembly, incentive, manufacturing code, globalization, entrepreneurship, business operations, labor cost estimation, lean manufacturing, build-to-order, constructability, distribution requirements planning, line balancing, industrial systems engineering, bill of materials, power-and-free conveyor, finite scheduling software, manufacturing lead time, lead time, industrial engineering setup time reduction, computer-assisted ordering, enterprise resource planning software, supply chain management, engineering change order, just-in-time software, part tracking, part identification, focused factory, first in, first out inventory management, performance measurement, industrial automation, inventory control system, lot tracing, part family, electronics manufacturing equipment, industrial design, corporate strategic planning, industry-education interaction, manufacturing cell design, electronics-industry concurrent engineering, electronics manufacturing automation, integrated product development, human resources, manufacturing technology, lot sizing, fixed cost, business re-engineering, electronics manufacturing quality control, burn-in, printed circuit board manufacturing, printed circuit board assembly process, manufacturing technology management, manufacturing systems modeling, optimization, optimum design, human-factors industrial design, Principles and Applications of Value Engineering, operations, inventory, electronic assembled device, packaging material, electrical equipment, electrical property, materials control, manufacturing, kanban, human factors engineering, future studies, electrical testing, decision support system, cyclical redundancy checking, Contractual Aspects of Value Engineering, bar code

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