Expert Details

All Stationary Fuel Cell Technologies, Applications, and Solutions; 5kW to Multi-Megawatt Capacities

ID: 730628 North Carolina, USA

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For over 25 years, Expert has been a leader in deploying and operating fuel cell power systems. He is recognized internationally for his technical knowledge, expertise, and pioneering work in developing fuel cell solutions for industrial, commercial, and residential electrical energy applications. He has evaluated countless project opportunities, installing over 165 systems and representing all stationary fuel and cell product technologies. This body of work led to the development of widely adopted methods and practices to safely deploy and operate various 5kW to 300kW proton exchange membranes, phosphoric acid, and molten carbonate products. These installations occurred at DOD facilities, universities, utility properties, commercial buildings, food plants, state and local government facilities, and at commercial enterprises having critical power requirements for various voice and data communications across the US and in the UK, Iceland, and Puerto Rico.

The wide diversity of customer applications continually challenged Expert’s team with numerous first-ever fuel cell installation designs that tested various electrical, mechanical, and thermal recovery methods and practices. Out of these experiences, the team provided safe grid interconnection and facility integration methods for prime movers, combined cooling, heating, and power (CCHP) systems, and grid-independent and backup power systems. Many of these projects also highlighted the advantages of fuel flexibility by proving supply logistics and safe storage and handling procedures for Hydrogen and LPGas at customer sites. Others proved secure interconnection methods with pipeline Natural Gas to project sites.

Expert’s projects have been the subject of numerous published reports and oral presentations. Early reports focused on application designs, installation standards, performance metrics, and reliability-growth testing and recommended system improvements to accelerate the commercial rollout and broader market adoption. Recent presentations highlight the comparative environmental and economic advantages many fuel cell products enjoy over incumbent technologies.

In addition to technical expertise, Expert also possesses business acumen with fuel cell solutions. He is an expert in leveraging tax-advantaged financing and other state and local alternative energy incentive programs to benefit fuel cell projects.

He did this to show how a contractor could monetize tax credits to improve project margins while providing. In 2009 he assisted DOE in developing guidelines that encouraged procurement officials the use tax-advantaged agreements in federal government alternative energy contracts. As Chairman of the Fuel Cell Seminar and Exposition, the leading international fuel cell industry association, Expert proposed to DOE that it should sponsor a federal Indefinite Delivery Indefinite Quantity (IDIQ) contract to stimulate industry growth and expansion, arguing that large orders are the purest form of stimulus. DOE is currently preparing to release the first draft of the IDIQ.

Expert has applied his knowledge of fuel cell performance and operating characteristics to develop efficient and diverse energy applications that demonstrate "total product" versatility and conformity within the built environment. In the course of developing many projects, he has developed application standards and, best of product solutions for each of the three fuel cell technologies, including proton exchange membrane fuel cell (PEM), phosphoric acid fuel cell (PAFC) and molten carbonate fuel cell (MCFC) products. Since each has a particular set of performance characteristics that inform specific energy service applications, his work has focused on developing methods, practices, and solutions that provide the best fuel cell product for a customer's particular design requirements.

For customers desiring onsite fuel cell CHP or CCHP energy services, he has shown how the optimal fuel cell solution should provide cost-effective, incremental, and efficient use of energy capital for current load requirements and indicate the ease of adding capacity to support future growth. With careful planning and design, such installations may achieve system operating efficiencies of over 70%.

Many commercial energy consumers maintain various Information Technology systems that are so vital to their operations that they must employ backup power systems to assure business sustainability and continuity in the event of a utility fault or failure. Expert's team has developed and installed fuel cell solutions that uniquely serve as uninterruptible power generation systems, have far superior performance and availability, and are more robust than incumbent uninterruptible power system (UPS) technologies. In contrast to batteries, these systems store, in the equivalent footprint, as much as 400% greater reserve energy capacity in the form of hydrogen, which a fuel cell transforms to pure power, providing hours or even days of extended run time in support of various customer mission-critical electric loads.

Expert is an acknowledged expert with power generation projects that utilize hydrogen as a fuel or, more appropriately stated, as an energy carrier. His Combined Heat and Power (CHP) generation projects involved hydrogen generation utilizing external steam reforming (external to the cell stack itself) or internal direct reforming processes using either Natural Gas or LPGas as the source fuel.

At the small-scale residential and commercial end of the spectrum, his fuel cell systems utilized catalytic partial oxidation technology to generate smaller quantities of hydrogen, but which process permits faster start cycles. In other applications, Expert's projects have demonstrated safe handling, resupply, and the superior energy density of stored gaseous hydrogen compared to energy storage using valve-regulated lead acid batteries. These projects also proved that hydrogen fuel storage supporting 10 - 25kW backup fuel cell installations, which are designed to provide extended run time for mission-critical electric loads, are more cost effective and reliable than diesel engine generators combined with traditional UPS systems.

Many of Expert's fuel cell deployments have benefited from the extensive infrastructure of pipeline natural gas across the US and the UK. He has developed fuel cell projects for gas utilities in TX, CA, MA, LA, and the UK. Still, he has often worked closely with local distribution companies that provide natural gas for his customer's projects. These projects demonstrated that reforming pipeline natural gas to hydrogen is the cleanest, most energy-efficient, and cost-effective means of power generation using fossil fuel. Fuel cell CHP and CCHP (Combined Cooling Heating and Power) installations have also proved the superior total system efficiency gains available from natural gas-fueled systems that capture waste heat from internal processes and transfer it to customer thermal loads or utilize it to drive the thermal cycles in adsorption chillers.

Not only have Expert's fuel cell projects demonstrated the benefits of advanced clean, quiet and reliable energy technology, but they have also established their energy conservation credentials. Over the years, he has consistently reported fuel cell electrical efficiencies ranging from 38% to 47% for prime movers and 65% to 75% in CHP and CCHP systems. His customers have also experienced the economic benefits of displacing electric utility kilowatts (Btu's) with lower-cost natural gas Btu's in fuel cell systems that are scaled to meet specific onsite energy applications.

For most projects, Expert has used various federal, state, and local energy policies that provide cash and tax incentives to encourage energy consumers to invest in distributed clean energy technologies. Over 30 states have adopted renewable portfolio standards, with mandates creating markets to trade renewable energy credits (RECs). In many of these states, fuel cells operating on natural gas are classified as "renewable," Fuel cell power generation owners are increasingly finding that many electric utilities are eager to buy their RECs and generation capacity.

In 2009 Expert contracted with UT Battelle, manager of the Oak Ridge National Laboratory, to provide fuel cell consulting services designed to evaluate and support fuel cell projects there. Part of the consultancy involved writing a scoping document for assessing a small PEM fuel cell system and an extensive megawatt class system in various applications that would be most effective in supporting the lab's mission and utilizing synthetic gases produced on-site.

The second part of the consultancy involved developing "bankable" fuel cell project finance models incorporating IRS Section 48 tax credits that potential project lenders could readily support. This work was also undertaken to support the DOE's fuel cell market transformation program. In 2009 Expert led the team in a consultancy with The Macquarie Group, a global provider of banking, financial, advisory, investment, and funds management services. The purpose was to evaluate a specific start-up fuel cell company's readiness and ability to take its new product to market using Macquarie financing services. The scope of work included the following tasks: - analyze and report on the design, engineering, and laboratory test results of the product - determine the company's ability to quickly transition from strictly an R&D firm to a more broad-based organization with resident capabilities to perform complete scale product manufacturing, site engineering, construction, and product support - analyze the addressable markets, competitive price points, and the adoption curve the product might reasonably expect to encounter.

Education

Year Degree Subject Institution
Year: 1972 Degree: Naval Aviator Subject: Aerodynamics Institution: Naval Training Command
Year: 1970 Degree: BS Subject: Psychology Institution: University of the South

Work History

Years Employer Title Department
Years: 2012 to Present Employer: Undisclosed Title: Managing Director Department:
Responsibilities:
Founded the company in 2012, which provides project consulting for large scaled fuel cell initiatives or deployments and project design and development for small-scaled, back-up and residential systems.
Years Employer Title Department
Years: 1993 to 2012 Employer: Self Employed Title: CEO Department:
Responsibilities:
Founded this business in 1993 and formalized it as an independent organization in 1997. Until 2005 he was responsible for all operational and administrative functions of the organization. Beginning in 2005 he turned operations over to a new COO, who took charge of the engineering staff so that he could focus his attention on expanding US business opportunities and developing a European business initiative. His efforts expanded the company's business and revenue growth through the development of new relationships with several emerging fuel cell manufacturers that desired the company's assistance in developing good applications and pursuing markets for their products. He was also successful in forming and staffing a UK subsidiary in 2005, that adopted the parent's business model and has done so very successfully.
Years Employer Title Department
Years: 1982 to 1997 Employer: Algoma Resources Title: President Department:
Responsibilities:
Responsible for developing oil and gas drilling prospects and raising exploratory funds for the company. In 1993 he expanded business plan to include clean energy projects with a specific focus on fuel cell technologies.
Years Employer Title Department
Years: 1971 to 1981 Employer: USMC Title: Naval Aviator, Captain of Marines Department:
Responsibilities:
Expert was a fighter/attack pilot and served in various collateral duties including aircraft maintenance officer, aviation safety officer, and legal affairs officer in the US and Japan. He was an active-duty Marine Officer until June 1976 and then joined a reserve Marine Corps aviation group until he resigned in 1981.
Years Employer Title Department
Years: 2009 to 2012 Employer: Fuel Cell and Hydrogen Energy Seminar Title: Chairman Department:
Responsibilities:
Presided over board of directors of international fuel cell organization that sponsored an annual conference and exhibition that highlighted fuel cell technologies, applications, products and important projects.
Years Employer Title Department
Years: 2005 to 2012 Employer: Self Employed Title: Founder, CEO Department:
Responsibilities:
Founded, operated and financed the first Scottish fuel cell applications and project development company based in Edinburgh. The company designed, installed, operated and maintained commercial, and utility scaled fuel cell power systems at customer sites in Scotland and England. Sold majority interest and transferred management in 2012.

Career Accomplishments

Licenses / Certifications
FAA commercial/multi-engine pilot
Stephen Minister
Publications and Patents Summary
In 2002, Expert co-authored A Residential Fuel Cell Demonstration Handbook to educate DOD facility engineers and energy managers in the emergence and applications of fuel cell technology. The Handbook covers systems, performance, operations and integration with residential and small-scale commercial facilities and safe installation methods and practice.

Fields of Expertise

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